1. Xiechuang Construction Brick Machine Plant
01. Product name
& Clay Brick Making Machine & Soil Brick Making Machine & Double stage vacuum extruder machine & Small Clay Brick Machine & Small Clay Brick Making Machine & New Type Brick Making Machine&Made in China Small Capacity Brick Machine&Made in China Low Cost Brick Machine&Clay Brick Making Machine(JKR45-2.0)
02. Product introduction
This Extruder is an extruding & shaping device for solid & hollow brick production line. It is suitable for solid bricks with highly ratios hole, sintering bricks highly contained fly ash, low plastic glues soil brick, as well as the production of gangue and shale bricks. It enjoys many advantages: structure novel, technique advanced, high extruding, big capacity, highly vacuum degree. It is controlled by air clutch and is sensitive, convenient and reliable.
It has been named excellent product by national authority department. It is exported to India, Bangladesh, Uzbekistan and so on, and gaining the high appreciation.
| Item | Unit of measurement | JKB45-2.0 |
| Production capacity(solid brick) | Standard brick per hour | 10,000~18,000pcs/h |
| Maximum extrusion pressure | Mpa | 2 |
| Vacuum degree | Mpa | ≤ -0.092 |
| Overall dimension | mm | 4050X1500X2000 |
| Power | kw | 132 |
| Weight | kg | 10500 |
03. Product characteristic
Lower cost ----Compact structure. Cost-effective.
Reliable performance ----It is controlled by air clutch, sensitive, convenient and reliable of operation.
Stronger adaptability ----It's applicable for the production of high-rate hollow bricks with the materials of coal gangue, fly-ash, shale, urban construction waste, gangue waste, inferior soil and etc.
Easily operation ----Two stage vacuum extruder automatically extrude green bricks. & Cutting strip controlled by PLC, simple operation.
Longer operation lifetime ----The machine adopts high quality bearing, guarantee the machinery lifetime. & Gears of reducer are hard tooth surfaces.
Convenient maintenance ----Reasonable structure designing. Wearing parts easily replaced.
2. Green Brick Production Line
We will design the production line for you based on your actual situation.
Bangladesh production line:
Raw material: Clay, without stone & grass.
Daily capacity: 60,000-80,000 pcs, 8 hours, 250x125x75mm.
| No. | Item | Model | Power(kw) |
| 01 | Box Feeder | XGD800 | 5.5+3 |
| 02 | Belt Conveyor | SS600x14M | 5.5 |
| 03 | Magnetic Iron Remover | RCYB-6 | - - |
| 04 | Double Roller Crusher | GS70x50 | 18.5x2 |
| 05 | Belt Conveyor | SS600x10M | 4 |
| 06 | Double Shaft Mixer | SJ300x37 | 45 |
| 07 | Belt Conveyor | SS600x12M | 5.5 |
| 08 | Double Stage Vacuum Extruder | JKB50-3.0 | 185 |
| 09 | Air Compressor | W-0.9/7 | 7.5 |
| 10 | Water Circling Vacuum Pump | ZGZB-8500 | 15 |
| 11 | Auto Column Cutting Machine | QTQB | 0.55 |
| 12 | Semi-auto Brick Cutting Machine | QPA2 | 8.05 |
| 13 | Waste Brick Recycling Conveyor | SS600x18M | 5.5 |
| 14 | Waste Brick Recycling Conveyor | SS600x6M | 4 |
| 15 | Green Brick Unloading Machine | XD-1-12 | - - |
| 16 | Battery Cart (3-wheel, no battery) | - - | 1.5 |
3. Design Production Line
Accordance with your request, we will provide you with different production line, reasonable layout drawings will also design for you according to your site environment, if necessary, we will send our factory technicians for installation and commissioning.
| Item & Model | Capacity | Power | Overall Dimension | Weight |
| (pcs/h) | (kw) | (mm) | (kg) | |
| JKY75/65EII-4.0 | 30,000-50,000 | 355+110 | 8000x6300x3200 | 47,000 |
| JY75DII-4.0 | 22,000-38,000 | 315+90 | 5500x5100x3300 | 35,000 |
| JY75CII-4.0 | 22,000-35,000 | 280+90 | 5250x4900x2550 | 31,000 |
| JKY55-4.0 | 12,000-20,000 | 185+75+7.5x2 | 6500x3200x2050 | 25,000 |
| JKB50-3.0 | 12,000-18,000 | 185 | 5200x2050x2150 | 12,500 |
| JKR45-2.0 | 10,000-18,000 | 132 | 4950x1400x2000 | 10,500 |
4. Company Profile
Our company actively introduce advanced management system , constantly sum up experience during the course of development , has got ISO9001 quality management system certificate in 2008 and 6S management system.
Our company makes association between strong enterprises , such as the domestic top kiln company , kiln operation equipment manufacturers , relevant auxiliary products manufactures . Our company made a breakthrough in the field of new wall material such as coal gangue , shale , fly ash , silt , building waste , and can customize dry kiln & tunnel kiln , stacking once tunnel kiln , stacking twice tunnel kiln etc, and can provide kiln machinery equipments which be of stable quality , inexpensive price and end-to-end service.
5. Turnkey Project Solution
Prior Period
Raw Material Analysis: Initial raw material analyzing is the basis for manufacturing brick. Quality brick depends on two factors of raw materials, chemical composition and physical performance.
Technology Designing: According to raw material analyzing, Xiechuang could confirm the most suitable raw materials for manufacturing brick, and design the plant craft, select equipments, construct kiln, quality control, management and other complete plant solution.
Medium Period
Tunnel Kiln Construction: Xiechuang united China domestic TOP Kiln Solution Company, and combined with China Brick& Tile Industry Association, offering customers quality, stable, economical tunnel kiln project solution.
Equipments Selection: According to raw material, water ratio, brick type, capacity, technology, Xiechuang confirmed the model of Vacuum Extruder, Crusher, Mixer, Cutting Machine and etc. Recommend energy-efficient equipments with economical investment for customers.
Late Period
Training Instruction: Xiechuang has 168 professional engineers for designing, manufacturing, installation and commissioning.United Experts of China Brick & Tile Industry Association offering customers professional training instruction for Production.
Production Management: For every customer, not only choose a reliable and quality supplier, but also improve the management of equipments maintaining and production. Guarantee smoothly operation of equipments, increase enterprises economic benefit.
